Intelligent fermentation factory design: large-scale Internet of perception, multi-source big data analysis

The management of intelligent fermentation factories requires a combination of multiple software and hardware, based on comprehensive and refined perception of manufacturing elements such as human, machine, material, method, and environment of the enterprise, and the use of large-scale Internet of Things perception, multi-source big data analysis and other technical means to achieve full process and integrated fermentation management of production, management, and scientific decision-making.

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• Optimize the process flow and modularize the fermentation system design.

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• Efficient data collection to improve production capacity.

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• Remote data maintenance, monitoring equipment operation status.

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• Workshop partition inventory, updating inventory data in real-time.

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• Material entry and exit management, real-time environmental monitoring, and prevention of human errors.

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• Pre fault prediction, mid event warning, and post event intelligent analysis

Bailun Intelligent Fermentation Factory

The main functions of an intelligent fermentation factory include controlling the production process, monitoring production status, recording production data, conducting fault detection and prediction, and completing artificial intelligence analysis based on big data and the Internet of Things.

Bailun fully automatic stock liquid reactor

Automated wireless data collection and updating are carried out for various operational processes such as arrival, feeding, discharging, allocation, moving, shifting, and inventory counting, ensuring the speed and accuracy of data input in various aspects of material management, ensuring that enterprises timely and accurately grasp production operation data, and reasonably maintain and control production planning. Through scientific coding, it is also convenient to effectively manage the batch and shelf life of materials.

Bailun 5T Intelligent Fermentation Factory

2. Modular system upgrade

Intelligent fermentation factories can add various sensors and accessories according to fermentation needs through wireless transmission networks. Fully integrate various systems, achieve modular and iterative factory upgrades, invest in multiple applications at once, and avoid duplicate investments.

Bailun Fermentation Modular Upgrade System

3. Full process fault analysis

At present, there are problems with the single risk prediction method and insufficient comprehensive use of information in the fermentation industry. Bailun proposed an intelligent fermentation fault alarm risk prediction analysis method. Design a fermentation equipment risk structure point and a fermentation fault scanning and risk assessment system model. Improve the risk protection architecture for the entire process of fermentation data collection and processing, remote client analysis, and fault prediction algorithms. Realize immediate monitoring of user malfunctions and improve production processes.

Bailun Full Process Fault Detection and Analysis System